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Session 10 Iron Ore A | Integrated Ore Characterisation and Mine‑to‑Process Optimisation

Iron Ore A
Thursday, June 25, 2026
10:30 AM - 12:30 PM
Riverside Theatre

Speaker

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Dr Luke Stone
Bulk Materials Handling Lead
Hatch

Solving iron ore dust challenges with DEM and CFD

10:30 AM - 10:45 AM

Biography

Luke manages Hatch’s Centre of Excellence in Granular Flow Performance team in Wollongong. He is a bulk materials handling and discrete element modelling SME working globally on projects in Africa, Brazil, Canada, Indonesia, and Australia. He has experience with a wide range of materials including: • Hard rock and Cohesive ores (Iron, Bauxite, Copper and Gold Ores) • Concentrates and Filter Cakes • Free flowing materials (Alumina, Potash and Powders) Luke has developed designs covering a variety of configurations tailored specifically to each material leveraging his PHD research on CFD-DEM Modelling of Powder Flows and Dust Generation Mechanisms, and the latest in software advancements.
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Mr Tristan Coventry
Mechanical Engineer
Gyratory Roller Solutions

Optimising sustainable iron ore beneficiation through multi-stage dry magnetic separation and advanced comminution technologies

10:45 AM - 11:00 AM

Biography

Tristan Coventry is an Intern Mechanical Engineer at Gyratory Roller Solutions. Tristan contributes to the testing, validation, and scale-up of the innovative comminution technology known as GRolls®. His work is focused on research and development to support the design of larger-scale machines, and the refinement of process flowsheets to improve efficiency and sustainability. This includes involvement in pilot plant design and the integration of GRolls® technology into both existing operations and future plant concepts. Tristan is currently completing a Bachelor of Mechanical Engineering and has a strong academic and professional interest in emerging technologies that enable low-energy, water-efficient mineral processing.
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Mr Oliver Cox
Intern Mechanical Engineer
Dryflow Magnetics

Optimising sustainable iron ore beneficiation through multi-stage dry magnetic separation and advanced comminution technologies

10:45 AM - 11:00 AM

Biography

Oliver Cox is an Intern Mechanical Engineer at Dryflow Magnetics, where he contributes to the testing and upscaling of innovative dry magnetic separation technologies. His work focuses on evaluating the performance of various materials and refining process designs to enhance efficiency and sustainability in mineral beneficiation. Oliver is currently completing a Bachelor of Mechanical Engineering, with a strong academic and professional interest in advancing low-energy, water-free mineral processing systems. Through his involvement with Dryflow Magnetics, he is developing practical expertise in mechanical design, process optimisation, and experimental analysis within the context of sustainable mineral processing innovation.
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Dr María V (Mavi) Sanín Blair
Principal Geotechnical Engineer
WSP

Geomechanical stability of filtered tailings stacks founded on hydraulic tailings: Critical state behavior, pore-pressure dissipation, and deformation controls

11:00 AM - 11:15 AM

Biography

Technical Executive in Mine Tailings at WSP Australia with over 20 years of experience in geotechnical engineering applied to civil and mining projects. Mavi is a highly experienced specialist in tailings and dam engineering, with a strong background in site characterization, stability analysis, and advanced numerical modelling, including liquefaction susceptibility assessments of mine waste facilities. She holds a Ph.D. and M.A.Sc. in Geotechnical Engineering from the University of British Columbia (UBC), where her research focused on the mechanical characterization of natural low-plasticity silts and tailings. Her career includes extensive involvement in both in situ and laboratory investigation programs, with a particular emphasis on advanced testing and interpretation for tailings dams and foundation systems. Mavi contributed to major mining projects across Canada, Chile, Peru, and the United States. Her experience spans the full project lifecycle, including site investigation, design, construction support, and performance assessment of dams and tailings storage facilities. She is also actively involved in advanced geotechnical laboratory practice, serving as a subject matter expert and reviewer for specialized testing programs supporting both academic research and industry applications. Earlier in her career, she worked as a Research Assistant at UBC and as a Project Engineer in Colombia, building a strong foundation in both research and applied geotechnics. Mavi is a registered Professional Engineer with Engineers and Geoscientists of British Columbia (EGBC), as well as with the Northwest Territories and Nunavut Association of Professional Engineers and Geoscientists (NAPEG) and Professional Engineers Ontario (PEO).
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Laureate Professor Kevin Galvin
Director
ARC Centre of Excellence for Enabling Eco-Efficient Beneficiation of Minerals, University of Newcastle

Q&A + Discussion (Session 10A)

11:15 AM - 11:30 AM

Biography

Kevin Galvin is the inventor of the Reflux Classifier used in gravity separation of fine mineral particles. With over 240 installations around the world, the technology has been used to beneficiate iron ore, mineral sands, metallurgical coal, potash, chromite, lithium, tantalum, cassiterite and other base metal oxides. New innovative systems are emerging including the Reflux Flotation Cell, Graviton, GradePRO, and a novel agglomeration technology. Kevin Galvin is a Laureate Professor at the University of Newcastle, Australia. He is a Fellow of the Australian Academy of Science and Australian Academy of Technology and Engineering and previous recipient of numerous awards including the Ian Wark Medal, ATSE Clunies Ross Award, and Antoine Gaudin Award in mineral processing. He is Director of the ARC Centre of Excellence for Enabling Eco-Efficient Beneficiation of Minerals.
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Mr John Apostol
Process Engineer
Hatch

Mineralogical drivers of the Blaine number at Grange Resources Savage River

11:30 AM - 11:45 AM

Biography

John is a minerals process engineer with a background in chemical and metallurgical engineering. His experience and contributions in his current role are primarily in the space of comminution, developing various power-based throughput forecast and crushing & grinding circuit models.
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Mr Johan Gerber
Regional Practice Lead - Minerals Processing AUA
Hatch

Grange Resources - Savage River mine-to-process optimisation

11:45 AM - 12:00 PM

Biography

Johan has been working in the minerals processing industry for the last 20 years. His experience includes PGM and Iron ore processing, with a key focus on feed characterisation and process optimisation. He spent the first 6 years of his career focusing on platinum processing in South Africa; then he transitioned to Iron Ore in 2011 by joining Onesteel in Whyalla. During the last 14 years he has supported several hematite and magnetite projects from feed characterisation stage to final commissioning stages of the processing plant. He has been part of the minerals processing team at Hatch for the last 6 years and continued his passion for understanding feed and finding ways to produce cost effective products for his clients.
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Ms Nichole Maistry
Senior Engineer
Mintek

Effect of roasting a South African low grade iron ore on flotation performance

12:00 PM - 12:15 PM

Biography

Nichole Maistry is a senior engineer at Mintek in the Mineral Processing Department. She obtained her MSc Engineering in Metallurgy and Materials from the University of the Witwatersrand, as well as a National Certificate in management from Duke Corporate Education. She is also a member of The Southern African Institute of Mining and Metallurgy. Prior to starting at Mintek, she worked at ArcelorMittal for six years. During this time, she worked at the sinter plant and the blast furnace where she gained valuable experience in processing of ferrous commodities.
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Laureate Professor Kevin Galvin
Director
ARC Centre of Excellence for Enabling Eco-Efficient Beneficiation of Minerals, University of Newcastle

Q&A + Discussion (Session 10A)

12:15 PM - 12:30 PM

Biography

Kevin Galvin is the inventor of the Reflux Classifier used in gravity separation of fine mineral particles. With over 240 installations around the world, the technology has been used to beneficiate iron ore, mineral sands, metallurgical coal, potash, chromite, lithium, tantalum, cassiterite and other base metal oxides. New innovative systems are emerging including the Reflux Flotation Cell, Graviton, GradePRO, and a novel agglomeration technology. Kevin Galvin is a Laureate Professor at the University of Newcastle, Australia. He is a Fellow of the Australian Academy of Science and Australian Academy of Technology and Engineering and previous recipient of numerous awards including the Ian Wark Medal, ATSE Clunies Ross Award, and Antoine Gaudin Award in mineral processing. He is Director of the ARC Centre of Excellence for Enabling Eco-Efficient Beneficiation of Minerals.
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