Header image

Session 7b I Mine closure

Stream B
Friday, July 14, 2023
1:10 PM - 2:50 PM
Boulevard Room
Sponsored By:

Speaker

Agenda Item Image
Mr Jiwoo Ahn
Geotechnical Engineer
BHP

Geotechnical characterisation and dump design of historic clay-rich coal mine spoil

1:10 PM - 1:20 PM

Abstract / Presentation Overview

At a BMA site in the Bowen Basin, historic spoil believed to be over 20 years old is required to be re-dug and re-dumped from an historic offset pit to permit mining progression. The spoil had been initially dug and rehandled by dragline in a predominantly tertiary and weathered horizons. Therefore, the spoil is highly variable. Poor tip head performance has been experienced with this spoil and was hypothesised to be due to degradation from long-term exposure to the environment, as well as disturbance caused by re-handling. Bulk samples of the spoil were collected from freshly paddock dumped loads to represent the in situ condition at tip heads. A suite of laboratory testing has been undertaken to understand the index characteristics as well as the geotechnical behaviour of this spoil such as Atterberg limits, particle size distribution, triaxial and large-scale direct shear. Shear strength testing was undertaken in both unsaturated and saturated conditions to respectively investigate the spoil’s short-term performance at the tip head and long-term performance under prolonged exposure to surface and groundwater. This paper presents the interpretation of the test results, as well as presenting a case study on the operational controls for dumping that have been implemented at the site. It is expected that this study will also inform the long-term stability analyses of weak spoils as part of mine closure studies.

Biography

Jiwoo Ahn is a Geotechnical Engineer at BHP. Across consulting and operational roles, he has worked on a variety of civil infrastructure projects, such as highways, tunnels, and a luxury underground hotel, as well as open cut and underground mining projects of various commodities.
Agenda Item Image
Mr Aidan Bone
Managing Director APAC
Alion Energy

Mine closure - Repurposing mine sites and tailings for solar power

1:20 PM - 1:30 PM

Abstract / Presentation Overview

Legacy mine sites are becoming attractive locations to install Variable Renewable Energy (VRE), as developers are losing social licence to build solar PV power stations on agricultural and farming land.
Mining operations typically include high voltage electrical infrastructure for powering the site which with some engineering and augmentation to the network can be repurposed as a generator and/or energy hub.
There are several mining sites across Australia that have been repurposed after mine closure for the purpose of solar PV generation, most notably the Kidston gold mine tailings dam (Figure 1), which now supports a 50 megawatt (MW) solar farm. There are several other solar PV projects that have been announced on mining sites and a few more which are adjacent to power stations on either the ash dams or former mining sites.
The challenge with most mine tailings and mine closure sites for the repurposing of their site for other infrastructure is the cost of engineering the fill to provide a stable hard stand that will support the new infrastructure, which is especially difficult on mine tailings, mine spoil or just land that has been mined or may be contaminated.
The purpose of this paper is to explore the technical capability of a novel concrete ballasted solar PV tracking structure to be installed totally above ground on mine sites, tailings dams, ash dams and other contaminated sites.
The technology uses a concrete rail similar to what is installed for residential street kerb and guttering. The structure is built on four legged tables which are connected by a coupling which allows for some construction and operational movement.
The technology is patented by Alion Energy Pty Ltd which has fundamentally redesigned the way solar power stations are built, how bifacial energy gains are generated, and how these solar facilities are maintained.

Biography

Aidan started his professional life as a Materials Engineering Cadet at the BHP’s Port Kembla Steelworks. He was drawn to renewable energy following 3 months as a part-time English teacher/ full time surfer and explorer on the Galapagos islands of Ecuador in 2005. This was not long after a fuel tanker grounded and spilled 240,000 gallons of fuel into this World Heritage area. Because of this, Aidan concluded that shipping heavy fuel oil around the planet couldn’t possibly be the best solution for supplying the energy needs of remote sites and he became passionate about finding alternative energy solutions. Soon after, whilst working on the remote gold mine on the island of Lihir in PNG, he witnessed first-hand the challenges of powering remote mining sites with diesel and decided to pursue his passion to enable cheap and clean energy. Since 2008 Aidan has worked across all facets of the renewable energy life cycle, from project development > construction > operations and maintenance > decommissioning. During the energy transition that is happening right now, Aidan would like to help mining communities repurpose their sites to become clean energy generators.
Agenda Item Image
Mr Clem Cahill
Senior Civil Engineer
GHD

Design and construction of a combination soil and water cover on a TSF in Tasmania

1:30 PM - 1:40 PM

Abstract / Presentation Overview

The Main Creek Tailings Dam (MCTD), located at Grange Resources Pty Ltd’s (Grange) Savage River Mine in north-west Tasmania has been in operation since 1985 and is transitioning from an operational TSF to closure. The MCTD is an upstream constructed facility with a maximum height of approximately 83 m. Tailings stored in the MCTD are potentially acid forming (PAF) and require careful management through operation and closure to minimise the risk of Acid and Metalliferous Drainage (AMD) forming in the TSF.
The site is situated on the west coast of Tasmania with rainfall significantly exceeding evaporation. Therefore, a water cover would typically be most suitable, however, due to the upstream constructed embankments a soil cover is required adjacent to embankments to meet long-term stability requirements.
During operations, three trial covers were constructed and instrumented to monitor the performance over several years. The information obtained was used to evaluate cover performance and calibrate numerical transient seepage models. The preferred cover based on the trial cover performance was a combination of clay and rock fill cover which maintained a high degree of saturation in the clay, minimising oxygen ingress to the underlying tailings, and reducing the likelihood of AMD formation.
The preferred clay and rock combination cover was assessed and optimised during the detailed design phase by undertaking 2-dimensional transient unsaturated seepage modelling in SVFlux, considering a conservative climate scenario.
Construction of the clay component of the combination cover has recently been completed. The construction process, challenges, and QA/QC is discussed in this paper.

Biography

Clem has been involved with the construction, operation and closure of Tailings Storage Facilities for 10 years. Clem has been involved with closure projects across Australia with varying site and climatic conditions. Clem joined GHD in 2011 and is currently undertaking a masters degree in geotechnical engineering with UNSW.
Agenda Item Image
Dr Vis Yuanzhi Chen
Senior Geotechnical Engineer
Engineering Geology Ltd

Adoption of Non-Newtonian fluid routing in dam breach analysis for a closed tailings storage facility

1:40 PM - 1:50 PM

Biography

Vis is a senior geotechnical engineer at EGL, having completed her PhD in geotechnical earthquake engineering at the University of Auckland. Her doctoral research focused on the holistic low-damage seismic design philosophy, taking into account soil-foundation-structure interaction and ground motion characteristics. She has specific expertise in time history analysis, finite element modeling, and geotechnical laboratory testing as a result of her research. Since joining EGL, Vis has specialised in dam and earthquake engineering. Her projects have included failure mode effect analysis, quantitative risk assessment, geotechnical investigation, detailed design, construction monitoring, dam safety management, and comprehensive safety reviews of tailings storage facilities and water storage dams in New Zealand and Australia. Her experience includes dam breach analyses, liquefaction and slope stability assessment, and settlement analyses for tailings storage facilities in operation and closure.
Agenda Item Image
Dr Tim Rohde
Managing Director
SGM Environmental

Q&A with Session Chair

1:50 PM - 2:05 PM

Biography

Agenda Item Image
Dr Ali Shokouhi
Geotechnical Engineer
Stantec

Conceptual study for the capping cover of a 10 ha in-pit tailings storage facility containing tailings with sub 10 kPa undrained shear strengths

2:05 PM - 2:15 PM

Abstract / Presentation Overview

In-pit tailings storage facility (TSF) design should consider the development of a sustainable post- closure landform. Furthermore, the facility should endeavour to achieve the closure design intent. Often, an encapsulating alternative is preferred. This paper describes some technical considerations encountered during the geotechnical stability assessment for a capping concept design. The concept design involved the use of geosynthetic reinforcement to improve constructability. This is due to the very low strengths, less than 10 kPa, of the tailings under the crust. The data presented in the paper comprises the geotechnical interpretation of a site investigation at a TSF below the existing ground surface in Australia. Polypropylene (PP) and Polyester (PET) are two common types of geotextiles used in engineering applications that require high tensile strength. However, their durability under long-term strain can vary depending on the pH of the service environment, exposure to ultraviolet radiation (UVR), and other factors. The paper aims to describe the technical considerations and methodology recommended for undertaking similar assessments in the future and provides some high-level discussion regarding geosynthetic reinforcement material selection in contrasting pH environments.

Biography

Ali has started his career in Australia in 2017 and is experienced in a wide range of geotechnical disciplines, with specific experience in geotechnical behaviour and parameters of tailings and mine wastes.
Agenda Item Image
Mr Harrison Vogler
Environmental Engineer
SGM Environmental

Predicting the long-term erosional stability of regional cover designs using landscape evolution modelling

2:15 PM - 2:25 PM

Abstract / Presentation Overview

The Cobar region (the region) is located approximately ~700 km west of Sydney in central western New South Wales (NSW). The region has a semi-arid climate with low humidity, low rainfall and high evaporation. Annual rainfall is ~400 mm while evaporation averages 2000 mm. The Cobar basin is a significant metalliferous region in Australia, containing extensive base and precious metal deposits. During ore processing, potentially acid forming (PAF) tailings are generated and discharged to tailings storage facilities (TSF). PAF tailings require careful rehabilitation to minimise the risk of harm to the receiving environment.
Rehabilitation of a TSF usually requires the design of a cover to limit/prevent tailings interacting with oxygen and/or water to reduce the potential of acid mine drainage (AMD) that can be transported to the receiving environment. In semi-arid environments a store and release cover is typically used, in combination with other safe guards (ie a capillary break (CB) or reduced permeability layer (RPL)).
Due to material availability, cover designs regionally vary in thickness but are still considered suitable in regards to performance, often expressed as seepage. Notwithstanding, there are additional cover performance issues that need to be acknowledged.
Erosion plays an important part in Australian landscapes. Erosion (usually driven by water velocity) causes the cover surface to change with time. Long-term erosion stability is more complex than a simple laboratory analysis as material characteristics are a small part of understanding erosion stability. There are additional factors that need to be considered including; climate, slope and groundcover.
Typically, cover design does not consider erosion driven changes as a performance criterion. LAPSUS evolution modelling has been applied to three published cover designs for the Cobar region to examine performance changes over time in response to erosion driven change.
The LAPSUS modelling predicted that the cover design performances were affected by erosion after 100 years. All cover designs experienced localised erosion in the form of rills and gullies that penetrated the full thickness of the cover. In regards to overall soil loss, it was found that cover thickness is not a determining factor.

Biography

Harrison (Harry) is an early career closure and rehabilitation practitioner with an interest in rehabilitation of waste rock dumps and tailings storage facilities. He is particular interested in cover performance and how it changes in response to geochemistry and erosion.
Agenda Item Image
Mr Wenqiang Zhang
Research Officer
The University of Queensland

Numerical investigations of evaporation-driven salt uptake in store-release soil covers

2:25 PM - 2:35 PM

Abstract / Presentation Overview

In arid and semi-arid regions, evaporation dominates the evolution of water balance in store-release (SR) cover systems. It can facilitate diffusion-driven salt uptake from the hypersaline tailings into the covered soil by inducing upward advection. The performance of SR covers in limiting evaporation- driven salt migration fewerinvestigated needs to be investigated more. A one-dimensional numerical model that couples the transport of liquid water, water vapour, heat and solute was developed. The model was calibrated with the monitored data obtained from an instrumented column, which consisted of 0.6 m thick monolithic silt cover overlying 0.6 m thick compacted bauxite exploredons were conducted to explore the evaporation behaviour and salt distribution in monolithic covers using three representative cover materials over compacted and loose tailings. Under given atmospheric conditions, the maximum salinised depth in the cover was determined by the location where the upper boundary of the freshwater-saltwater mixing zone overlapped with the vapourisation plane. In one-year drying simulations, the fine sand cover was most vulnerable to salinisation as over two- thirds of the depths were affected by the uptaken salt when covering both types of tailings due to intense capillary effects. Although the clay cover could keep two types of tailings saturated in the one-year drying process, the silt cover was more recommended as the main component of SR covers due to its similar robust ability to limit salt uptake and moderate water-release capacity.

Biography

Wenqiang Zhang is currently a research officer/postdoc research fellow at the Sustainable Minerals Institute, The University of Queensland, Australia. His research areas include tailings desiccation analysis, experiments and numerical modelling of hydrological processes in soil covers, unsaturated soil, instrumentations and field monitoring, and soil laboratory testings.
Agenda Item Image
Dr Tim Rohde
Managing Director
SGM Environmental

Q&A with Session Chair

2:35 PM - 2:50 PM

Biography


Session Chair

Agenda Item Image
Tim Rohde
Managing Director
SGM Environmental

loading